Crane Load Calculator
Calculate load moment, working radius, and crane utilization. Preliminary lift planning tool based on ASME B30.5 principles.
M = W × R — Load Moment = Load Weight × Working Radius (t·m). It represents the overturning force trying to tip the crane forward.
Working Radius = horizontal distance from crane centerline to the hook. As radius increases, load moment increases, and safe capacity must decrease.
Key rule: never exceed the rated load moment for your crane configuration — the #1 cause of mobile crane accidents.
Crane Load Calculator
ASME B30.5Based on published standards data. Not a substitute for qualified rigger judgment. Always verify with manufacturer data.
How to Read a Crane Load Chart
- 01
Identify your crane model and configuration. Load charts are specific to boom length, counterweight, and outrigger setup.
- 02
Find your working radius — the horizontal distance from crane center to hook. The load chart rows show radius values.
- 03
Read across to your boom length. The intersection gives rated capacity in tonnes or pounds.
- 04
Check for deductions. Subtract weight of hook block, slings, and rigging hardware from rated capacity.
- 05
Verify boom angle. Some charts list angle instead of radius. Never exceed the chart minimum angle for your radius.
- 06
Account for wind and dynamic effects. Load charts assume static conditions.
Crane Load FAQ
What is load moment?
Load moment = load weight × working radius (t·m). It represents the overturning force on the crane. Exceeding rated load moment is the primary cause of crane tipping accidents.
How do I calculate working radius?
Working radius = boom length × cos(boom angle from horizontal). Or measure the horizontal distance from crane center to load directly.
What is a safe utilization percentage?
Keep utilization below 85% of the load-chart rated capacity for normal lifts, below 75% for critical lifts (over people, expensive equipment, complex rigging). Never exceed 100%.
Is this a substitute for a load chart?
No. This tool computes geometry (radius, angle, load moment) and compares your load against the rated capacity you enter from the manufacturer's load chart. It never estimates crane capacity on its own — always have a qualified person verify all lifts against the actual load chart.
What is a load chart and how do I read it?
A load chart is the manufacturer's table of rated lifting capacities for a specific crane at different boom lengths and working radii. It is specific to the crane model, configuration (boom length, counterweight, outrigger spread), and wind conditions. Find your working radius row, read across to your boom length column — that intersection is rated capacity.
How does boom length affect crane lifting capacity?
Longer boom lengths reduce rated capacity at any given radius because the heavier, longer boom increases overturning moment even without changing the load. For a given load and radius, use the shortest boom that can safely reach the pick and set points.
What deductions must I make from the load chart rated capacity?
Subtract the weight of the hook block, headache ball, all rigging hardware (shackles, slings, links), and any spreader beam from the load-chart rated capacity. The net figure is the maximum payload you can safely lift.
What is a critical lift and when does it apply?
A critical lift is typically defined as any lift exceeding 75–85% of crane rated capacity, a tandem (multi-crane) lift, a lift over energized equipment or personnel, or a lift in a confined space. Critical lifts require a documented lift plan reviewed and signed by a qualified person or engineer before the lift begins.
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